additives masterbatch

An additive is a substance that is incorporated into plastics to achieve a technical effect in the finished product and is intended to be an essential part of the finished article. Some examples of additives are antioxidants, antistatic agents, antifogging agents, emulsifiers, fillers, impact modifiers, lubricants, plasticizers, release agents, solvents, stabilizers, thickeners and UV absorbers. Additives may be either organic (e.g., alkyl phenols, hydroxy benzophenones), inorganic (e.g., oxides, salts, fillers) or organometallic (e.g., metal carboxylates, Ni complexes, Zn accelerators).

Since the very early stages of the development of the polymer industry, it was realized that useful materials could only be obtained if certain additives were incorporated into the polymer matrix, in a process normally known as ‘compounding’. Additives confer on plastics significant extensions of properties in one or more directions, such as general durability, stiffness and strength, impact resistance, thermal resistance, resistance to flexure and wear, acoustic isolation, etc. The steady increase in demand for plastic products by industry and consumers shows that plastic materials are becoming more performing and are capturing the classical fields of other materials. This evolution is also reflected in higher service temperature, dynamic and mechanical strength, stronger resistance against chemicals or radiation, and odorless formulations. Consequently, a modern plastic part often represents a high-technology product of material science with the material’s properties being not in the least part attributable to additives. Additives (and fillers), in the broadest sense, are essential ingredients of a manufactured polymeric material. An additive can be a primary ingredient that forms an integral part of the end product’s basic characteristics, or a secondary ingredient that functions to improve performance and/or durability. Polypropylene is an outstanding example showing how polymer additives can change a vulnerable and unstable macromolecular material into a high-volume market product. The expansion of polyolefin applications into various areas of industrial and everyday use was in most cases achieved due to the employment of such specialty chemicals.

Plastic additives are a diverse group of specialty chemicals that are either incorporated into the plastic product prior to or during processing or applied to the surface of the product when processing has been completed. To a great extent, the selection of the appropriate additive is the responsibility of the plastic processor or the compounder carrying out the modification. The blow Scheme illustrates the use of typical additives in the process from polymerization to product manufacturing.

For instance, Basic additives used for polypropylene include:

• Long-term stabilizer (always for Z/N PP, usually phenolic AOs)
• Melt stabiliser (phosphite or phosphonite)
• Acid scavenger (always for Z/N PP)
• Slip and antiblocking agents (for film)
• Nucleators, clarifiers, antistatics (for specific injectiomolding)
• Specific antioxidants (for fibres, nonvolatiles, gas-fading
• UV absorbers (for automotive)

Main types of additives for plastics and their functions:

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